Yuchai officially completed and put into operation the world-class heavy-duty diesel engine test line


On April 10, the Yuchai heavy-duty diesel engine test line, which has received much attention from China's engine industry, was successfully completed and put into operation.
In order to make the first YC6M machine of this production line put into operation successfully, Yuchai has carefully planned and carefully planned the production in terms of personnel, technology, process, and equipment. The equipment, process, technology, and on-site service are in place and the production is solved in time. The bottleneck problem ensures unimpeded production.

On April 11, the first YC6M machine body entered the OP1.010 station of the interior installation line. Through the two-dimensional code scanning, the PMS system automatically reads all the data of the model and accurately allocates the relevant stations, parts, and process parameters. Locate and save in the tray's MOBY-I. In each post of the YC6M machine, the system automatically presents the station information to achieve stable control of the parts and quality of the entire machine, such as on-line detection of the protruding height of the cylinder sleeve, accurate positioning of the crankshaft, assembly, automatic flipping, and automatic camshaft installation. , automatic tightening, on-line measurement integration. About 2 hours later, the YC6M machine flows from the interior line into the spray line and the exterior line, and the entire machine is successfully brought offline. On April 18th, the first batch of 50 YC6M engines all went offline and put into production successfully.

It is understood that the second phase of Yuchai heavy-duty diesel engine was laid in October 2004. The entire plant covers an area of ​​19,667 square meters. The project investment is about 223 million yuan, and the equipment investment is 170 million yuan. Among them, the imported equipment was 140 million yuan. The entire production site is laid out according to more scientific and reasonable technological processes, and is divided into four parts: assembly, painting, testing, and packaging. The assembly line designed and manufactured by KRAUSE, a well-known German company, has been used for both internal and external lines. It has adopted an automatic operation system for misoperation, an on-line inspection system, and an on-line acquisition dynamic information management system. It has high safety, good operability, high efficiency, and low labor intensity. Quality control and other features. For the first time, PMS (Production Management System) and QDM (Quality Management) have been adopted. The PMS system has enabled the production management of the workshop to reach the international advanced level and realize the monitoring of the production process from feeding production to full product delivery. The use of advanced semi-finished paint spraying technology in spray painting, using ABB robots to automatically spray paint, not only reduces the harm to the human body, but also improves the appearance quality; for the first time the introduction of AGV trolley transport, while improving safety, the transport efficiency has been greatly improved. It is a new production line that is reasonably set and optimized for logistics construction. The automatic and semi-automated production lines have reached more than 50%, which greatly reduces the labor intensity of workers and improves production efficiency.
The Yuchai heavy-duty diesel engine test line is mainly responsible for the production of the leading products YC6M, YC6L, and YC4L series diesel engines, with an annual production capacity of 80,000 units. The YC6M, YC6L, and YC4L series diesel engines are the main products of the "new strategy, new actions, and new developments" of Yuchai Marketing Conference. They have significant advantages such as high horsepower, high torque, high reliability, low fuel consumption, low emissions, and easy maintenance. YC6M, which integrates the world's top technology, and YC6L, the German technology, are important magic weapons for Yuchai to enhance its market competitiveness and increase its market share.

The successful commissioning of the Yuchai heavy-duty diesel engine test line marked the successful start of a world-class heavy-duty diesel engine assembly line in Yuchai, accelerating the pace of heavy machine construction, and increasing Yuchai’s market competitiveness and market share. Landmark significance.
View related topics: Yuchai won the "China Brand Annual Award NO.1" (internal combustion engine) title in 2007


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