PVC Extruder Cable Wire Masterbatch Plastic Machine
Model NO.: ATS series
Customized: Customized
Certification: CE, ISO9001:2008
Condition: New
Capacity Range: 150-1500kg/H
Materials: PVC, PE, CaCO3
Voltage: 380V 50Hz or Customized
Electric Components: ABB, Schneider, LS, Omron, or Customized
Pelletizing Type: Strands/Die-Face Pelletizing
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, TUV
Origin: Zhangjiagang City, Jiangsu, China
HS Code: 8477209000
PVC Extruder Cable Wire Masterbatch Plastic Machine
Product Description
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Definition:
PVC cable materials are special pellets made from PVC resin, with the addition of calcium carbonate and other inorganic fillers, plasticizers, additives, and lubricants. These materials are mixed, compounded, and extruded to create high-quality products suitable for a wide range of applications.
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Key Features of the Product:
1. High breakdown strength
2. Low dielectric loss
3. Excellent insulation properties
4. Good flexibility and softness
5. Strong mechanical and electrical performance
6. Outstanding resistance to acids and alkalis, ensuring chemical stability
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Applications:
This material is ideal for use in thin plates, wire and cable insulation, seals, and other similar applications.
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Production Line Overview:
Introduction to ATS Two-Stage Compounding Line
To produce PVC cable materials, we typically use the ATS two-stage compounding line. This system includes an ATE twin-screw extruder, an ASE single-screw extruder, and a downstream pelletizing system. The first stage involves polymer compounding, while the second stage ensures gentle extrusion at lower temperatures, followed by pelletizing through the downstream cutting system.
Pelletizing System Details
The ATS compounding line can be equipped with multiple cutting systems. Thanks to its modular design, both instrument control and PLC control options are available for the electrical system. Key electrical components are sourced from European brands to ensure stable and reliable performance.
For producing PVC cable materials, the air-cooled die-face hot cutting system is commonly used. This system combines the high-speed and strong compounding of the twin-screw extruder with the low-speed, low-temperature, and weak-shear characteristics of the single-screw extruder, making it an ideal choice for heat-sensitive or shear-sensitive materials.
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Production Process:
1. Measuring feeding machine
2. First stage: Twin screw extruder
3. Second stage: Single screw extruder
4. Air-cooling die-face hot cutting
5. Cyclone separator
6. Air cooling extended vibrating screen
7. Metering packaging weigher
Main Technical Specifications:
| Machine Size | Screw Diameter (mm) |
Screw Speed Max. (rpm) |
Motor Power (Kw) |
Throughput Rate (Kg/h) |
|
| ATS52/120 | ATE52 | 51.4 | 600 | 55 | 150-300 |
| ASE120 | 120 | 85 | 37 | ||
| ATS65/150 | ATE52 | 62.4 | 600 | 90 | 300-500 |
| ASE150 | 150 | 85 | 45 | ||
| ATS75/180 | ATE75 | 71 | 600 | 132 | 500-800 |
| ASE180 | 180 | 85 | 55 | ||
| ATS95/200 | ATE95 | 93 | 600 | 250 | 800-1500 |
| ASE200 | 200 | 85 | 75 | ||
Advantages of This Equipment:
1. Excellent mixing performance with easy temperature control
2. Compact footprint and low power consumption
3. Fully automated raw material mixing and granulation with minimal human involvement
4. High safety and reduced risk of material degradation
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Our Service Commitment:
Before-Sale Services:
1. Detailed product and application information
2. Customized solution recommendations
3. Provision of reference materials
4. Access to lab testing facilities
During Manufacturing:
1. Layout and engineering condition support
2. Regular project status updates
3. Provision of additional documentation
After-Sale Services:
1. Installation, commissioning, and training support
2. Customer information registration and recording
3. Availability of spare parts
4. Technical support for new applications
5. Regular customer visits and information updates
Why Choose Us:
1. Cost-effective investment in high-quality, durable machines
2. Energy-efficient with high production output
3. Overseas installation and training services available
4. Warranty with spare parts in stock and timely delivery
5. Fast delivery and installation: AceRetech produces an average of 10 sets of plastic machines per month and can deliver faster than most manufacturers. The standard delivery time for AceRetech recycling machines is 60 days.
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