Casted SAE1045 F114 Spur Gear Pinion and Bevel Gear

Model NO.: casted sae1045 f114 steel pinion and bevel gear
Type: Bevel Gear
Od: From 200mm to 5000mm.
Materials: Alloy, Stainless and Carbon Steel
Size: SAE1045 Steel Spur Pinion Gear Casting
Protection: Painted with Antirust Oils
Manipulate Way: Semi-Automatic Manipulation
Changes Way: Stepped
Trademark: casted 1045 pinion gear bevel gear spur gear
Transport Package: as Per Client′s Requirement
Specification: f114/c45 steel spur gear bevel gear
Origin: Jiangsu China
HS Code: 73269090
Model NO.: casted sae1045 f114 steel pinion and bevel gear
Type: Bevel Gear
Od: From 200mm to 5000mm.
Materials: Alloy, Stainless and Carbon Steel
Size: SAE1045 Steel Spur Pinion Gear Casting
Protection: Painted with Antirust Oils
Manipulate Way: Semi-Automatic Manipulation
Changes Way: Stepped
Trademark: casted 1045 pinion gear bevel gear spur gear
Transport Package: as Per Client′s Requirement
Specification: f114/c45 steel spur gear bevel gear
Origin: Jiangsu China
HS Code: 73269090
Name:Forged steel Spur Gear, Pinion Gear and Bevel Gear forging sae1045 casting pinion

Description:

The heavy forging: forged ring, shaft, roller, flange, or gear is widely used for various industries  For example: Metallurgy, mining, power station and so on.  The manufacturing equipment is 185MN or 100MN hydraulic press,  the forging ratio >4.5, the technical condition is in accordance with the standard of ASTM, EN, DIN, ASME or GB etc.

The product can be provided as per your drawing or specified requirements.

Smelting Process:EF+LF + VD+VC The process as follow :Ingot →heat → forging →  Heat treatment (Normalizing+ tempering) → Inspection →rough machining→UT →2th Heat treatment →finishing machining →Inspection
Applications:  The heavy forging: forged ring, shaft, roller, flange, or gear is widely used for various industries  For example: Metallurgy, mining, power station and so on.
Specifications:
Description The heavy forging: forged ring, shaft, roller, flange, or gear
material Alloy steel or stainless steel
Material standard ASTM or GB/T3077-1999
Specification  As per specified requirements
Weight  Max. 250 ton
Smelting Process: EF+LF + VD+VC
Process Ingot→heat → forging → Heat treatment (Normalizing+ tempering) → Inspection 
→rough machining→UT →2nd Heat treatment →finishing machining →Inspection
UT standard EN10228, ASTM A388 or JB/T 5000.15-1998 
Competitive Advantage:

The heavy forging is manufactured by large scale stated enterprise.  Advanced technical process from smelting steel to forging and heat treat guarantees the product quality.  Closed relationship with several famous stated enterprises guarantee "in-time delivery" and competitive price.
Excellent product quality and service, competitive price, "in-time" delivery.

Casted SAE1045 F114 Spur Gear Pinion and Bevel Gear
Casted SAE1045 F114 Spur Gear Pinion and Bevel Gear
Casted SAE1045 F114 Spur Gear Pinion and Bevel Gear
 
Item Process Facility Inspection items Standard

01
 
Steel material
 inspection
  Chemical composition
(EF+LF+VD)
Material standard
  surface Ingot inspection 
specification
  Ingot type and weight Material standard
02
 
Material
store
  Division put warehouse management
1
 
Heat  Heat furnace Temperature/Time Heating process 
specification
Forging production 
procedure
2
↓
Forging Press Reduction ratio,forging 
temperature,deformation, 
Surface and dimensions
Forging process card
Forging procedure
3
↓
Heat treatment heat treatment
 furnace
heat treatment charts 1st heat-treatment card
Forging procedure
4
↓
Rough 
inspection
  Dimensions, apperance,
 Mark
Inspection specification
Forging procedure
5
↓
Rough UT UT equipment Single defect, concentrated 
Defects bottom wave 
attenuation
UT standard or 
customer's technical 
requirements
6
↓
Saw cutting Saw machine Dimension IQC and forging
7
↓
rough turning turning-lathe Dimension,appearance  Rough machining 
drawing
8
↓
UT UT equipment Single defect, concentrated 
defects bottom wave attenuation
UT standard or 
customer's technical 
requirements
9
↓
Q+T 
heat treatment
heat treatment
 furnace
heat treatment charts Heating process 
specification
10
↓
Sampling or machining machining tool rough machining drawing
sampling drawing
sample machining 
drawing
11
↓
mechanical 
property test
 tensile testing machine/
impact testing machine
ambient temperature,humidity,
Test temp.Sample dimension, 
test method
Standard
technical specification
12
↓
finish 
machining
machining 
tool
Dimension,appearance  finish machining drawing
13
↓
UT UT equipment Single defect, concentrated 
Defects bottom wave 
attenuation
UT standard or 
customer's technical 
requirements
14
↓
MT MT equipment Magnetic particle 
indication
Test standard or 
Technical requirements
15
↓
Mark Steel seal marking content Product standard
Technical requirements
Forging process
16
↓
Final 
inspection
  Appearance, dimension, mark
acceptance inspection
Product inspection 
specification
Product standard
P.O.
17 Protection/
package
Blasting
Blasting equipment
appearance
coating thickness
Product standard
Technical requirements


Packaging & Delivery

Packaging Details: wooden or steel package seaworthy packing
Delivery Detail: about 35 days from order or as per customer requirement

FAQ
1.Trade term:FOB/CIF/CFR.

2.Payment term:T/T or L/C.

3.Inquiry: Please show me drawings and detail technical specifications 

4.Delivery Detail:about 35 days from order

 

Name:Forged steel Spur Gear, Pinion Gear and Bevel Gear forging sae1045 casting pinion

Description:

The heavy forging: forged ring, shaft, roller, flange, or gear is widely used for various industries  For example: Metallurgy, mining, power station and so on.  The manufacturing equipment is 185MN or 100MN hydraulic press,  the forging ratio >4.5, the technical condition is in accordance with the standard of ASTM, EN, DIN, ASME or GB etc.

The product can be provided as per your drawing or specified requirements.

Smelting Process:EF+LF + VD+VC The process as follow :Ingot →heat → forging →  Heat treatment (Normalizing+ tempering) → Inspection →rough machining→UT →2th Heat treatment →finishing machining →Inspection
Applications:  The heavy forging: forged ring, shaft, roller, flange, or gear is widely used for various industries  For example: Metallurgy, mining, power station and so on.
Specifications:
Description The heavy forging: forged ring, shaft, roller, flange, or gear
material Alloy steel or stainless steel
Material standard ASTM or GB/T3077-1999
Specification  As per specified requirements
Weight  Max. 250 ton
Smelting Process: EF+LF + VD+VC
Process Ingot→heat → forging → Heat treatment (Normalizing+ tempering) → Inspection 
→rough machining→UT →2nd Heat treatment →finishing machining →Inspection
UT standard EN10228, ASTM A388 or JB/T 5000.15-1998 
Competitive Advantage:

The heavy forging is manufactured by large scale stated enterprise.  Advanced technical process from smelting steel to forging and heat treat guarantees the product quality.  Closed relationship with several famous stated enterprises guarantee "in-time delivery" and competitive price.
Excellent product quality and service, competitive price, "in-time" delivery.

Casted SAE1045 F114 Spur Gear Pinion and Bevel Gear
Casted SAE1045 F114 Spur Gear Pinion and Bevel Gear
Casted SAE1045 F114 Spur Gear Pinion and Bevel Gear
 
Item Process Facility Inspection items Standard

01
 
Steel material
 inspection
  Chemical composition
(EF+LF+VD)
Material standard
  surface Ingot inspection 
specification
  Ingot type and weight Material standard
02
 
Material
store
  Division put warehouse management
1
 
Heat  Heat furnace Temperature/Time Heating process 
specification
Forging production 
procedure
2
↓
ForgingVesconite Sheet Rod Bushing

Vesconite (Standard Vesconite - Black) is a specialized thermoplastic made from internally lubricated polymers. Proved since the 1960's as an exceptional bearing material in demanding conditions, Vesconite gives low wear even in dirty or unlubricated conditions. Up to 10 times the life of bronze in dirty conditions. Vesconite has high dimensional stability and does not swell in water, in contrast to most synthetic materials which swell in water. For example, nylon swells up to 3% in water and softens.


Rods are Tubes are produced in Standard 1 meter lengths (39.37 inch = 3.28 feet)

Vesconite


Vesconite is available in Hollow bar (Bushing), Solid bar (Rod) and Plate (Sheet) form. It is easily machined and we also provide a fully finished machined bush/component service.


Features of Vesconite:

High Load Bearing Strength - VESCONITE has very low creep rates under design loadings of 4,351 psi (30 Mpa). Much higher load capacity than nylon and elastomers.

Dimensional Stability - The thermal expansion factor of VESCONITE is only 2.5 times that of bronze, lower than many of the competitors. HDPE and nylon is 5 and 10 times greater, respectfully.

No Water Swell - Only 0.5% at ambient. Negligible in sizing calculations. Most of the competition is way above this. Nylon has a 9-10% water swell. Elastomers have a 1.3 - 3% water swell. Phenolics are at generally at 1.6 - 2% water swell. Water swell is one of the primary causes leading to shaft seizure.

Low Friction - Dynamically, about half that of bronze and nylon. This allows for greater combinations of loads and speeds. Greasing of VESCONITE further deceases friction, allowing higher speeds and improved performance. Water is also an excellent lubricant for VESCONITE bushings.

Abrasion Resistance - VESCONITE provides outstanding abrasion resistance resulting in many times longer service life, when compared to bronze. It is also outperforms other products in poor lubrication and dirty conditions.

Longer Life of the Mating Surfaces - The wear of metal pins and shafts is reduced by up to 90% when VESCONITE bushings are used. This fact, alone, justifies the use of VESCONITE ΓÇô less maintenance.

Chemical Resistance Vesconite is highly resistant to diluted acids, organic solvents, oils, and petrol. It has limited resistance to strong acids and strong alkalis.

Temperature Resistance -Vesconite can withstand continuous temperatures up to 212°F (100°C) dry and 176°F (80°C) wet, with momentary peaks above this. Above 158°F (70°C) an expansion gap must be incorporated into the bearing design for a proper use.


Industries we supply Vesconite to:

- Marine

- Mining

- Railways

- Agriculture

- Earth Moving

- Heavy Transport

- Food & Beverage

- Materials Handling

- Bottling & Processing

- Steel, Paper & Textiles

- Hydraulics & Pneumatics

vesconite_machined_2




Vesconite Sheet Rod Bushing,Vesconite Tube Sheet,Vesconite Rod Sheet,Vesconite Tube Rod

Hony Engineering Plastics Co.,Ltd. , https://www.honyplastic.com